It was just too small and didn't have enough rotational speed nor large enough diameter to generate enough energy to properly refine the sugar and cocoa solids to micron size particles. The chocolate was smoother, but derece smooth enough. You could tell it was still homemade.
Particle size: The particle size of the chocolate is an essential factor to consider when selecting a chocolate refiner. A machine that kişi refine the chocolate to a finer particle size will produce a smoother texture and more consistent flavor.
/ Chocolate Processing / By News Admin Chocolate is an incredibly versatile ingredient that güç be used to create a variety of delicious treats. From milk chocolate bars to homemade chocolate truffles, chocolate is a must-have ingredient for any seasonal home cook or professional producer. But what many people don’t realize is that the delicious chocolate flavor and texture that we all love are the result of an intricate process that involves a machine called a chocolate refiner.
The lehmann five roll refiner from the Royal DUyvis Wiener group takes chocolate flake from the pre-refiner (or chocolate paste made with powdered sugar from the mixer) and refines it down to 20 micorns (typically). Using a specially designed buffer, the product is first evenly distributed across the first two rollers (lowest).
Excess chocolate: The machine gönül be used to refine excess chocolate, reducing waste and increasing efficiency.
For düzgülü operation, you’ll only need one worker to load product onto the grid and/or adjust the machine settings. We recommend having two workers available during changeover of the melt grid and removal of the stirrer.
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Even a large variety of rework emanet be processed with the Refiner/Conches following a specific loading procedure. Once a homogenous mass is obtained, the refining and conching process is initiated.
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The tanks are water-jacketed stainless steel construction with digital controls for melting & conditioning or tempering.
Think carefully about your needs in terms of product properties, taste, flow properties, economy and flexibility
An early approach to include the removal of volatiles into a recirculating ball mill system was made by DuyvisWiener which included a ‘taste changer; a rotating disk where hot air is blown over the chocolate layer formed by rotation1,15. These devices are still sold for small scale applications. Chocolate CONCHING MACHINE F.B.Lehmann, now part of DuyvisWiener, başmaklık a long experience in building thin film evaporators and horizontal ball mills for cocoa processing and had also offered systems for chocolate mass production.
Optimum temperature control using full jacket design, efficient insulation and efficient heat exchangers
What are the main advantages of the process for larger and also for smaller chocolate producers and what is the minimum size of an industrial production line?